Welding robot is installed in the end shaft flange of the industrial robot welding clamp or welding (cutting) gun, so that it can be welding, cutting or thermal spraying. The welding robot can adjust the automatic welding according to the special welding mode, and the welding robot can save the cycle relatively in the production time, and use the welding robot to save a lot of individual welding equipment.
So what are the benefits of using welding robots for welding?
1. Robot welding can improve production efficiency
Welding robot response time short, quick, welding speed in 60 ~ 120 cm/min, the speed is much higher than the manual welding (40 ~ 60 cm/min), a robot in the process of operation not pause to rest, but workers at work is not possible without pause to rest, at the same time, the work efficiency of workers affected by the factors such as mood, workers will leave, stunned, chat, work overtime to overtime, and robot is not the problem, as long as the guarantee external gas etc, can continue to work, soldering machine performance is stable, can do 10 years of trouble-free.This has virtually improved the production efficiency of the enterprise.
2. Robot welding can improve product quality
In the welding process, the welding robot will precisely repeat the action as long as the welding parameters and motion trajectory are given. The welding parameters such as welding current, voltage, welding speed and welding dry extension length play a decisive role in the welding results. When using soldering machine, the welding parameters of each welding seam are constant, and the quality of welding seam is less affected by human factors, which reduces the requirements on workers' operation technology, so the welding quality is stable.While manual welding, welding speed, dry elongation and so on are changing, so it is difficult to achieve the uniformity of mass.Thus ensuring the quality of our products.
3. Welding can reduce the cost of enterprises
The cost reduction is mainly reflected in the large-scale production. One soldering robot can replace 2 to 4 industrial workers, which varies according to the specific situation of the enterprise.The robot has no fatigue and can produce continuously 24 hours a day. In addition, with the application of high-speed and efficient welding technology, the cost reduction of robot welding is more obvious.
4. Robot welding is easy to arrange production plan
Due to the high repeatability of the robot, as long as the parameters are given, the robot will always act in accordance with the instructions, so the welding product cycle of the robot is clear and it is easy to control the product output.The production rhythm of the robot is fixed, so the production schedule is very clear. Accurate production planning can maximize the production efficiency and the comprehensive utilization of resources. Therefore, the use of welding robot welding benefits to improve production efficiency, improve product quality, reduce enterprise costs, easy to arrange the production plan, and the welding robot is different from the special plane is that it can be modified to adapt to different work production.